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The formation process of hot dip galvanized layer is the process of forming iron-zinc alloy between the iron matrix and the outside pure zinc layer. The surface of the workpiece forms the iron-zinc alloy layer during the hot dip plating, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc solution, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the gravitational attraction between the atoms is relatively small.

Poor pretreatment before electroplating; Bath temperature is too low; Poor quality additives or excessive additives and organic impurities can cause poor bonding. The quality of the additive also has an effect on coating foaming. Some additives react incompletely during synthesis and continue to polymerize during long-term storage or use. The additive tends to distort the lattice and create stress, causing the coating to blister.

Hot drawing is the heating before the wire enters the die hole, mainly used for high melting point wire drawing; The temperature drawing is carried out by heating the heater to the range of temperature, mainly used for galvanized steel wire, difficult to deform drawing.

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In order to pack and bundle galvanized wire on the surface of the deposit layer to remove the surface film, surface inclusion and other defects can be found and treated by conventional technology; Excess foam is caused by soaps and saponable fatty surfactants being brought into the tank. Moderate foam formation rates may be harmless. Small homogeneous particles of large denier present in the tank can stabilize the foam layer. To remove surface active substances by matting with activated carbon. Or filtration to make the foam less stable, which are effective measures; Other measures should also be taken to reduce the intake of surfactant. The electroplating speed can be significantly reduced by the introduction of organic matter. Although the chemical formula is conducive to a high deposition rate, the coating thickness cannot meet the requirements after the organic matter is loaded, so activated carbon can be used to treat the tank.

Advantages: The cost of hot dip galvanized rust prevention is lower than that of other paint coating. In suburban environment, the standard hot-dip galvanized rust prevention thickness can adhere to more than 50 years without repair. In urban or offshore areas, the standard hot-dip galvanized rust protection layer can last 20 years without repair. Galvanized layer and steel is a metallurgical connection, into a part of the steel surface, so the durability of the coating is more reliable.

Compared with electric galvanized iron wire, hot dip galvanized iron wire has higher zinc layer, better anti-corrosion performance, and is suitable for the more important anti-corrosion and anti-rust status.

After proper heat treatment or cold drawing hardening, high carbon steel wire has high strength and hardness, high elastic limit and fatigue limit (especially notched fatigue limit), cutting function is acceptable, but welding function and cold plastic deformation ability is poor.

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