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There are many kinds of galvanized solution, which can be divided into cyanide plating solution and cyanide plating solution. Cyanide galvanizing solution has good dispersion and covering ability, coating crystallization is smooth and fine, simple operation, wide application range, has been used in production for a long time. However, because the plating solution contains highly toxic cyanide, the gas escaping in the plating process is harmful to the health of workers, and the waste water must be treated strictly before discharge.

With a large pickpocket used for steel wire, into the zinc liquid before the surface of the zinc ash stirring; Use a small outlet for galvanized steel wire; Zinc pot steel wire outlet in 30 minutes, with pickpockets back and forth, until the large, floating zinc residue into brown, real zinc ash, zinc ash surface. The extracted zinc ash should be brown yellow real zinc ash, zinc surface, effectively reduce zinc consumption. This is one of the biggest steps to bring zinc consumption down, and it’s a real problem, one that hasn’t been solved for years.

The temperature of large roll galvanized wire should be controlled at 30 to 50℃ during electroplating. Because the chloride ions in the bath are very corrosive, quartz glass heaters are generally used. Continuous production does not need heating, but needs cooling. Cooling can be in the groove side row thin wall plastic pipe, through the flow of tap water cooling, can also be used as a titanium pipe temperature control device.

In order to pack and bundle galvanized wire on the surface of the deposit layer to remove the surface film, surface inclusion and other defects can be found and treated by conventional technology; Excess foam is caused by soaps and saponable fatty surfactants being brought into the tank. Moderate foam formation rates may be harmless. Small homogeneous particles of large denier present in the tank can stabilize the foam layer. To remove surface active substances by matting with activated carbon. Or filtration to make the foam less stable, which are effective measures; Other measures should also be taken to reduce the intake of surfactant. The electroplating speed can be significantly reduced by the introduction of organic matter. Although the chemical formula is conducive to a high deposition rate, the coating thickness cannot meet the requirements after the organic matter is loaded, so activated carbon can be used to treat the tank.

In strict accordance with the multi-pass small compression rate drawing, the total compression rate is 96.48%, reducing the scraping of zinc layer. The whole wire drawing die is made of tungsten steel die and polycrystalline die. The Angle of the working cone of the wire drawing die is 12° ~ 16°, and the length of the sizing belt is 0.15 of the diameter of the wire, so as to ensure that the deformation of the zinc layer is basically synchronous with the steel wire substrate.

Widely used in practice, iron wire also has certain harm, simple rust and corrosion, so we can generally use galvanized method to prevent product corrosion. Together in addition to this method, metal commonly used treatment methods and phosphating treatment, oxidation treatment, etc. Metal phosphating treatment: iron and steel products to remove oil, rust, into the specific composition of the salt solution soak, you can form a layer of water soluble salt film on the surface of the metal, this process is called phosphating treatment.

3. Acid activation acid activation solution should be able to remove corrosion products and oxide film (skin) on the surface of parts, without excessive corrosion on the matrix.

After proper heat treatment or cold drawing hardening, high carbon steel wire has high strength and hardness, high elastic limit and fatigue limit (especially notched fatigue limit), cutting function is acceptable, but welding function and cold plastic deformation ability is poor.