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The formation process of hot dip galvanized layer is between the iron matrix and the outside of the pure zinc layer, the formation of iron-zinc alloy process, the workpiece surface in hot dip plating when the formation of iron-zinc alloy layer, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc liquid, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the attraction between the atoms is relatively small.

Paint on the galvanized layer, the binding force between each other and the baking temperature of the paint has a great relationship, after galvanized coating alkyd paint, adhesion is no problem. Galvanized amino paint, paint adhesion is not good. Do two bottom two surface, adhesion is ok, if the two bottom two surface to two bottom three surface, that is, more paint, more baking once, again test adhesion is very poor, poor to the paint from the galvanized layer of pieces torn off.

There are many kinds of galvanized solution, which can be divided into cyanide plating solution and cyanide plating solution. Cyanide galvanizing solution has good dispersion and covering ability, coating crystallization is smooth and fine, simple operation, wide application range, has been used in production for a long time. However, because the plating solution contains highly toxic cyanide, the gas escaping in the plating process is harmful to the health of workers, and the waste water must be treated strictly before discharge.

The difference is that hot dip galvanizing is dipped in zinc solution melted by heating, which has fast production speed and thick but uneven coating. The color is dark, the consumption of zinc metal is much, the formation of infiltration layer with the matrix metal, the corrosion resistance is good, and the outdoor environment of hot dip galvanized can be maintained for decades. Cold galvanized is in the plating tank through the current unidirectional zinc gradually plated on the metal surface, the production speed is slow, uniform coating, thin thickness, usually only 3-15 microns, bright appearance, poor corrosion resistance, generally a few months will rust.