2. Use a large pickpocket to stir the zinc ash before the steel wire enters the zinc liquid; Use a small outlet for the galvanized steel wire; Zinc pot steel wire outlet in 30 minutes, with pickpockets back and forth, until the large, floating zinc residue into brown, real zinc ash, zinc ash surface. After the removal of zinc ash should be brown yellow real zinc ash, zinc surface, effectively reduce zinc consumption. This is one of the measures to reduce zinc consumption, but it is also a real problem, which has not been solved for many years.

The management system of the rinsing water after the steel wire pickling should be regularly and regularly discharged after the rinsing water, and the rinsing water should be kept clean and low acid value as far as possible. The pH control is more appropriate. The concentration of plating aid should not be too high. Hot plating wire must be added ammonium chloride and zinc chloride according to the data of laboratory analysis, and the specific gravity of the composite solution is controlled in the range of 50~80g/L. The addition of ammonium chloride or zinc chloride raw materials without the results of laboratory analysis shall be subject to criticism and education, and economic treatment if necessary.

Galvanized wire coating rough, passivation film is not bright, bath temperature is too high. If the cathode current density is too high, zinc content in the bath is too high or sodium hydroxide and DPE content is too low; Electroplating solution with solid particles or excessive foreign metal impurities, will lead to such problems. Solution: If the large roll galvanized wire to the above coating is rough, there may be solid particles in the plating solution. If the roughness of the part is severe, the current density may be too high.