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5, the concentration of plating aid can not be too high, which is a factor that can not be ignored to reduce zinc consumption. The concentration of plating aid should not be too high. The galvanized line must be added with ammonium chloride and zinc chloride according to the data of laboratory analysis, and the specific gravity of the composite solution should be controlled within the range of 50~80g/L. If ammonium chloride or zinc chloride is arbitrarily added without the results of laboratory analysis, it should be criticized and educated, and economic treatment should be given if necessary.

In order to pack and bundle galvanized wire on the surface of the deposit layer to remove the surface film, surface inclusion and other defects can be found and treated by conventional technology; Excess foam is caused by soaps and saponable fatty surfactants being brought into the tank. Moderate foam formation rates may be harmless. Small homogeneous particles of large denier present in the tank can stabilize the foam layer. To remove surface active substances by matting with activated carbon. Or filtration to make the foam less stable, which are effective measures; Other measures should also be taken to reduce the intake of surfactant. The electroplating speed can be significantly reduced by the introduction of organic matter. Although the chemical formula is conducive to a high deposition rate, the coating thickness cannot meet the requirements after the organic matter is loaded, so activated carbon can be used to treat the tank.

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The methods to control the thickness of galvanizing are as follows: you can slow down the lifting speed of the workpiece, control the time of galvanizing as far as possible, add the appropriate amount of thinning alloy, reduce the thickness, and improve the temperature of hot-dip galvanizing. But consider the zinc pot, iron pot should not exceed 480 degrees, ceramic pot can be 530 degrees, which can reduce the time of zinc immersion.