5, the concentration of plating aid can not be too high, which is a factor that can not be ignored to reduce zinc consumption. The concentration of plating aid should not be too high. The galvanized line must be added with ammonium chloride and zinc chloride according to the data of laboratory analysis, and the specific gravity of the composite solution should be controlled within the range of 50~80g/L. If ammonium chloride or zinc chloride is arbitrarily added without the results of laboratory analysis, it should be criticized and educated, and economic treatment should be given if necessary.

The formation process of hot dip galvanized layer is between the iron matrix and the outside of the pure zinc layer, the formation of iron-zinc alloy process, the workpiece surface in hot dip plating when the formation of iron-zinc alloy layer, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc liquid, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the attraction between the atoms is relatively small.