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The formation process of hot dip galvanized layer is between the iron matrix and the outside of the pure zinc layer, the formation of iron-zinc alloy process, the workpiece surface in hot dip plating when the formation of iron-zinc alloy layer, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc liquid, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the attraction between the atoms is relatively small.

In order to orchard special electric galvanized shaft wire in alluvial surface to partially remove the surface film layer, surface impurity and other shortcomings can be found and solved according to the basic technology; Excessive foam is caused by soap and soapable surface active substances such as human fat into the tank. A moderate rate of foam production would be fine. The large amount of fine homogeneous particles in the tank can stabilize the foam layer, but the accumulation of too much solid particles will cause explosion.