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Poor pretreatment before electroplating; Bath temperature is too low; Poor quality additives or excessive additives and organic impurities can cause poor bonding. The quality of the additive also has an effect on coating foaming. Some additives react incompletely during synthesis and continue to polymerize during long-term storage or use. The additive tends to distort the lattice and create stress, causing the coating to blister.

In the process of composite plating, it is necessary to stir the plating solution to obtain the composite coating in which the particles dispersed in the matrix metal. Stirring methods include mechanical stirring, air stirring, ultrasonic stirring, bath circulation, etc. In the process of production, the acid activation solution can remove the corrosion products and oxide film on the surface of low carbon steel wire without excessive corrosion on the matrix. Galvanized wire can be used zincate galvanized or chloride galvanized and other processes, appropriate additives should be used to obtain the coating required by the standards of low carbon steel wire.

When the zinc layer is seriously damaged and endangers the iron matrix, the zinc will produce electrochemical protection on the matrix, the standard potential of zinc is -0.76V and the standard potential of iron is -0.44V. When zinc and iron form microbatteries, the zinc will be dissolved as the anode, and the iron will be protected as the cathode. Obviously, the atmospheric corrosion resistance of hot dip galvanizing is better than that of electric galvanizing.