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The formation process of hot dip galvanized layer is the process of forming iron-zinc alloy between the iron matrix and the outside pure zinc layer. The surface of the workpiece forms the iron-zinc alloy layer during the hot dip plating, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc solution, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the gravitational attraction between the atoms is relatively small.

In daily life, what we can bend by hand is basically galvanized iron wire, not steel wire. It has a high zinc content, which ensures its good toughness and resilience, but also has ultra-high corrosion resistance, which can last for decades in outdoor environments. There are many practicability of galvanized iron wire, such as strong reliability, galvanized layer and iron together, form a special metallurgical structure, in the use and transportation process, can ensure that will not be mechanical damage.